Boss Audio Systems HC 700 Service Manual

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1
MZ-G750/R700
SERVICE MANUAL
FM/AM PORTABLE MINIDISC RECORDER
Model Name Using Similar Mechanism NEW
Mechanism Type MT-MZR700-172
Optical Pick-up Name LCX-4R
(Photo: MZ-G750)
MD recorder
Audio playing system
MiniDisc digital audio system
Laser diode properties
Material: GaAlAs MQW
Wavelength: λ = 790 nm
Emission duration: continuous
Laser output: less than 44.6 µW
(This output is the value measured at a
distance of 200 mm from the lens surface
on the optical pick-up block with 7 mm
aperture.)
Recording and playback time
When using MDW-80
Maximum 160 min. in monaural
Maximum 320 min. in stereo
Revolutions
350 rpm to 2,800 rpm (CLV)
Error correction
ACIRC (Advanced Cross Interleave Reed
Solomon Code)
Sampling frequency
44.1 kHz
Sampling rate converter
Input: 32 kHz/44.1 kHz/48 kHz
Coding
ATRAC (Adaptive TRansform Acoustic
Coding)
ATRAC3-LP2
ATRAC3-LP4
SPECIFICATIONS
Modulation system
EFM (Eight to Fourteen Modulation)
Number of channels
2 stereo channels
1 monaural channel
Frequency response
20 to 20,000 Hz ± 3 dB
Wow and Flutter
Below measurable limit
Inputs
Microphone: stereo mini-jack, minimum
input level 0.25 mV
Line in: stereo mini-jack, minimum input
level 49 mV
Optical (Digital) in: optical (digital) mini-
jack
Outputs
i: stereo mini-jack, maximum output level
5 mW + 5 mW, load impedance 16 ohm
Radio (MZ-G750)
Frequency range
AM: 530-1,710 kHz (US,Canada, and
Central and South America models)
531-1,602 kHz (Other models)
FM: 87.5-108.0 MHz
General
Power requirements
Sony AC Power Adaptor (supplied)
connected at the DC IN 3 V jack:
120 V AC, 60 Hz (U.S.A.,Canadian and
Taiwan model)
230 V AC, 50/60 Hz (AEP model)
240 V AC, 50 Hz (Australian model)
220 V AC, 50 Hz (Chinese model)
230-240 V AC, 50 Hz (UK and Hong
Kong model)
220 V AC, 50 Hz (Argentina model)
110/220 V AC, 60 Hz (Korean model)
100-240 V AC, 50/60 Hz (Other models)
Nickel cadmium rechargeable battery
NC-WMAA (supplied)
LR6 (size AA) alkaline battery (not
supplied)
– Continued on next page –
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Tourist Model
Chinese Model
US and foreign patents licensed from Dolby
Laboratories Licensing Corporation.
Ver 1.0 2001. 01
MZ-G750
PORTABLE MINIDISC RECORDER
MZ-R700
Ver 1.1 2001. 02
Sony Corporation
Audio Entertainment Group
General Engineering Dept.
9-873-045-12
2001B0400-1
© 2001. 2
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Summary of Contents

Page 1 - MZ-G750/R700

1MZ-G750/R700SERVICE MANUALFM/AM PORTABLE MINIDISC RECORDERModel Name Using Similar Mechanism NEWMechanism Type MT-MZR700-172Optical Pick-up Name LCX-

Page 2

10MZ-G750/R7003-7. HOLDER ASSY2Remove two solders of DC motor (over write head up/down) (M603).1Remove four solders of DC motor (sled) (M602).3Remove

Page 3

11MZ-G750/R7004two screws(M1.4), precision pan5moter, DC (sled) (M602)3Remove four solders of motor flexible board.1washer (0.8 - 2.5)2gear (SA)1

Page 4 - SERVICING NOTE

12MZ-G750/R7002 In the normal mode, turn on the [HOLD] switch. While press-ing the [VOL --] key press the following order:> t > t . t . t > t

Page 5 - SECTION 2

13MZ-G750/R7004-5. Configuration of Test Mode4-6. Manual ModeMode to adjust or check the operation of the set by function.Normally, the adjustment in

Page 6

14MZ-G750/R7004-8. Self-Diagnosis Result Display ModeThis set uses the self-diagnostic function system in which if anerror occurred during the recordi

Page 7 - DISASSEMBLY

15MZ-G750/R700• Description of Indication HistoryHistory code number Description1 The first errorN The last errorN1 One error before the last.N2 Two e

Page 8

16MZ-G750/R7004-11. Key Check ModeThis set can check if the set and remote commander function nor-mally.• Setting Method of Key Check Mode1. Setting t

Page 9

17MZ-G750/R7004. When all the keys on the set and on the remote commander areconsidered as OK, the following displays are shown for 4 sec-onds.Example

Page 10 - Open the holder assy

18MZ-G750/R700• Setting method of NV reset1. Select the manual mode of the test mode, and set item number021NV Reset (see page 13).2. Press the X key.

Page 11

19MZ-G750/R700• Adjustment method of Vc PWM Duty (L)(item number: 762)1. Connect a digital voltmeter to the TP901 (VC) on the MAINboard, and adjust [V

Page 12 - Ver 1.200

2Flexible Circuit Board Repairing• Keep the temperature of the soldering iron around 270°Cduring repairing.• Do not touch the soldering iron on the sa

Page 13

20MZ-G750/R7002. Press the . key continuously until the optical pick-upmoves to the most inward track.3. Open the cover and set the laser power meter

Page 14 - 0 11LrefPw 1D

21MZ-G750/R7005-8. Overall Adjustment Mode• Configuration of overall adjustmentNote: Adjust the CD first, when performing adjustment.Adjustment/checki

Page 15

22MZ-G750/R7008. If OK through the overall MO adjustments, press the x keyto return to the test mode and terminate the Overall Adjustmentmode.6. Inser

Page 16 - 0 00P R

23MZ-G750/R7005-9. Resume ClearPerform the Resume clear when all adjustments completed.• Resume Clear Setting Method1. Select the manual mode of the t

Page 17 - 0 00RMC OK

24MZ-G750/R70012. Adjust with the [VOL+] key (adjusted value up) or [VOL--]key (adjusted value down) so that the adjusted value becomes8B.13. Press th

Page 18 - 8 32Pw-T W

25MZ-G750/R70025. Press the X key.(0D61 is blinking)26. Press the [VOL+] key once to change the blinking portion to0D62.27. Press the x key.(00 is bli

Page 19 - 0 00Assy 00

26MZ-G750/R70012. Press the X key.(0D5E is blinking)13. Press the [VOL+] key to change the blinking portion to 0D61.14. Press the x key.(00 is blinkin

Page 20 - 0 13WritPw

27MZ-G750/R70048. Press the X key.(0D6E is blinking)49. Press the [VOL+] key to change the blinking portion to 0D72.50. Press the x key.(00 is blinkin

Page 21

28MZ-G750/R70060. Press the X key.(0D65 is blinking)61. Press the [VOL+] key once to change the blinking portion to0D75.62. Press the x key.(00 is bli

Page 22 - 0 00 NG OF

29MZ-G750/R700SECTION 6DIAGRAMS6-1. IC PIN FUNCTION DESCRIPTION• IC501 SN761057DBT (RF AMP, FOCUS/TRACKING ERROR AMP)Pin No. Pin Name I/O Description1

Page 23 - 0 22 SDD

31. SERVICING NOTE... 42. GENERAL Looking at the Controls (MZ-G750)...

Page 24

30MZ-G750/R700• IC801 CXD2671-204GA (SYSTEM CONTROLLER, DIGITAL SIGNAL PROCESSOR, 16M BIT D-RAM)Pin No. Pin Name I/O Description1 PAUSE KEY I Set key

Page 25

31MZ-G750/R700Pin No. Pin Name I/O Description52 AVD2 — Power supply terminal (for the analog) (+2.4 V)53 AVS2 — Ground terminal (for the analog)54 AD

Page 26

32MZ-G750/R700Pin No. Pin Name I/O Description99 SLDW OSled motor drive signal output (W) to the motor driver (IC551)/drive control signaloutput (2+)1

Page 27

33MZ-G750/R700Pin No. Pin Name I/O Description170 OPEN CLOSE SW IOpen/close detection switch (S806) of the upper panel input terminal (A/D input)“L”:

Page 28

34MZ-G750/R700Pin No. Pin Name I/O Description224 – 226 (XAVLS), (SOUND 1, 2) I Not used (open)227 XHOLD SW I HOLD switch input terminal “L”: hold

Page 29 - DIAGRAMS

MZ-G750/R70035 3533 248135 25 80TRACKINGCOIL DRIVE10 19 828 18 83FOCUSCOIL DRIVE14 17421623398SLED VOLTAGEMONITERSPINDLESERVODRIVESWITCHIC805411220 97

Page 30

MZ-G750/R70036366-3. BLOCK DIAGRAM — AUDIO SECTION —913211431271AUDIOI/FCONTROLLERAUDIOI/FCONTROLLERCLOCKDIVIDEROPT CONTROLSWITCHQ302A/DCONVERTER&

Page 31

MZ-G750/R70037 37187206205113142271702303481020861025169236235234171819S805(HALF LOCK)1521141164165811393612343250334756545255132553534681215213110911

Page 32

MZ-G750/R70038381ABCDEFGHIJ234567891011121314OPTICALPICK-UPBLOCK(LCX-4R)R1011C1003L1005R1042 R1001 R1016R1023C1004R1007R1008R1005C1002R1035L906L602R60

Page 33

MZ-G750/R70039 391ABCDEFGHIJ234567891011121314L1004L554MDMECHANISMSWITCH&LCD MODULE UNITHR601OVERWRITEHEADL553L1003L1002D201D101D602D901CN801D903D

Page 34

4MZ-G750/R700SECTION 1SERVICING NOTENOTES ON HANDLING THE OPTICAL PICK-UPBLOCK OR BASE UNITThe laser diode in the optical pick-up block may su

Page 35 - : REC(DIGITAL IN)

MZ-G750/R7004040Common note on Schematic Diagram:• All capacitors are in µF unless otherwise noted. pF: µµF50 WV or less are not indicated except for

Page 36

MZ-G750/R70041 41123487651 2 3 48 7 6 5434241403938373635343332313029123456789101112131444454647484950515253545556282726252423222120191817161543424140

Page 37

MZ-G750/R7004242122184183 181 180 179182 178 176 175 174177 172 171 170 163164165 160161162 159 156157158 155 152153154 151 148149150 147 144145146 14

Page 38

MZ-G750/R70043 436-8. SCHEMATIC DIAGRAM — MAIN SECTION (3/3) — • Refer to page 44 for IC Block Diagrams.3 2 1451123123 1321920212223241211109871 2 3

Page 39

MZ-G750/R7004444• IC BLOCK DIAGRAMSIC501 SN761057DBT1TEREXTWpp LPFVREFCDD-CIyIxJxJyAA-CBADIP-INFEABCDOFC-1OFC-2PSLPEQAGNDRF OUTCCSL2VCXRSTSCKSBUSVREF0

Page 40

45MZ-G750/R7002930313233343536373839404142434445464748495051525455561532 3 4 5 6 7 8 9 10 11 12 13 141516171819202122242325262728VBBATMCHGSWRSINP2INM2

Page 41

46MZ-G750/R700V REFMTSWBSTSWBEEP19202122232418 17 16 15 14 13PWSW12111087BST19BST2654321BSTAGCPWBPWAADDTCMTVCCIN RIN LOUTBOUTA+BOUT LPW GNDOUT RDETAGC

Page 42

47MZ-G750/R700SECTION 7EXPLODED VIEWSNOTE:• The mechanical parts with no referencenumber in the exploded views are not supplied.• Items marked “*” are

Page 43

48MZ-G750/R7005152555453565758595660MT-MZR700-1727-2. CHASSIS SECTIONRef. No. Part No. Description Remark Ref. No. Part No. Description Remark@51 X-33

Page 44

49MZ-G750/R700M603M601M602101102105106107108109115121120119118117103104110122111109112103109114113115109116103AABB7-3. MD MECHANISM DECK SECTION(MT-MZ

Page 45

5MZ-G750/R700SECTION 2GENERALThis section is extracted frominstruction manual.(MZ-G750)

Page 46

50MZ-G750/R700SECTION 8ELECTRICAL PARTS LISTNOTE:• Due to standardization, replacements inthe parts list may be different from theparts specified in t

Page 47 - EXPLODED VIEWS

51MZ-G750/R700Ref. No. Part No. Description Remark Ref. No. Part No. Description RemarkMAINC521 1-125-777-11 CERAMIC CHIP 0.1uF 10% 10VC522 1-125-777-

Page 48

52MZ-G750/R700Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark@Replacement of CXD2671-204GA (IC801) used inthis set requires

Page 49

53MZ-G750/R700Ref. No. Part No. Description Remark Ref. No. Part No. Description RemarkMAINQ302 8-729-046-49 FET FDV304PQ501 8-729-922-10 TRANSISTOR

Page 50 - ELECTRICAL PARTS LIST

54MZ-G750/R700Ref. No. Part No. Description Remark Ref. No. Part No. Description RemarkMAINR837 1-218-990-11 SHORT 0R839 1-208-939-11 METAL CHIP 150K

Page 51

55MZ-G750/R700Ref. No. Part No. Description RemarkThe components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only wi

Page 52

56MZ-G750/R700REVISION HISTORYClicking the version allows you to jump to the revised page.Also, clicking the version at the upper right on the revised

Page 53

6MZ-G750/R700(MZ-R700)

Page 54

7MZ-G750/R700Set Panel Assy,LowerPanel Assy, Upper LCD ModuleMain Board MD Mechanism DeckService Assy, OPMotor Flexible BoardHolder AssyMotor, DC (M60

Page 55

8MZ-G750/R7003-3. LCD MODULE3-4. MAIN BOARD1screws (1.7x2.5)4LCD moduleclawspanel assy, upper2screws (1.7x2.5)33screws (M1.4x2)6Remove the solders79Re

Page 56 - REVISION HISTORY

9MZ-G750/R7003-5. MD MECHANISM DECK3-6. SERVICE ASSY, OP1screws (1.4x1.6), MI2chassis assy, set3MD mechanism deckbossboss4spring(s), pack6spring,

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